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  HomeContents of Chinese Journal of Mechanical Engineering 2003 No.5SHAPE OPTIMIZATION DESIGN FOR PREFORM DIE IN NON-ISOTHERMAL METAL FORMING

SHAPE OPTIMIZATION DESIGN FOR PREFORM DIE IN

NON-ISOTHERMAL METAL FORMING


Ma Xinwu  Zhao Guoqun  Wang Guangchun

(Shandong University)

 

Abstract: An optimization method for preform die shape in non-isothermal metal forming using plastic finite element method, sensitivity analysis and engineering optimization algorithm is presented. The preform die shape is represented by cubic B-spline. The control points of the B-spline are used as the design variables. By optimizing preform die shape, net-shape forging process can be realized, and flashless final forging with complete die fill and without defect can be obtained. The optimization procedure of preform die shape is given. The sensitivity of nodal velocity and temperature with respect to design variable is developed. Finally, the forming process of an axisymmetric disk as an optimization example is given.

Key words: Preform design  Shape optimization  Sensitivity analysis  Finite element method

CLC No: TG305
山东省优秀中青年科学家科研奖励基金资助项目([2000]401). Received 20020408, received in revised form 20020916

  

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