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  HomeContents of Chinese Journal of Mechanical Engineering 2004 No.3NUMERICAL SIMULATION OF HEAT TRANSFER AND KEYHOLE FORMATIOM DURING KEYHOLE DOUBLE-SIDED ARC WELDING
NUMERICAL SIMULATION OF HEAT TRANSFER AND KEYHOLE FORMATIOM DURING KEYHOLE

DOUBLE-SIDED ARC WELDING

 

Sun Junsheng  Wu Chuansong  Gao Jinqiang

(Shandong University)

 

Abstract: All kinds of mechanics factors are considered synthetically. A mathematics model about keyhole conformation and heat transfer of double-side arc welding is established. The body-fitted coordinates are adopted in processing complex buddle surface and boundary between keyhole and buddle. The simulate results show that full penetration is prerequisite to perforation. The perforating speed after fully penetrating is far higher than that of before fully penetrating. The time need for fully penetrating, perforating and the span between full penetration and perforation increases with the thickness of plate increasing. The shortest span varies very small, thus the shortest span can be used as an evaluate object. The heat input are more concentrated around the centerline of the arc because of the keyhole, thus the workpiece free of groove can be fully penetrated using smaller heat input.

Key words: Double-sided arc welding   Full penetration  Heat transfer  Keyhole

CLC No: TG44  TG115

美国国家自然科学基金(DMI 9812981)和哈尔滨工业大学现代焊接生产技术国家重点实验室开放课题资助. Received 20030108, received in revised form 20030414

  

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