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  HomeContents of Chinese Journal of Mechanical Engineering 2004 No.4STUDY ON THE WELD DETECTION USING KALMAN FILTERING
STUDY ON THE WELD DETECTION
USING KALMAN FILTERING

 

Gao Xiangdong

(Department of Mechanical & Electrical Engineering, Guangdong University of Technology, Guangzhou 510090)

Na Suck-Joo

(Department of Engineering, Korea Advanced Institute of Science and Technology, Daejon 305-701 South Korea)

 

Abstract: The application of Kalman filtering for the weld detection in the arc welding process is presented. A Kalman filter is applied for processing the arc weld pool images from a visual sensor to recursively compute the solution to the weld position equations which are established based on an estimation of the position and displacement of the centroid of the weld pool images. This centroid whose characteristic corresponds with the weld position is extracted as the weld measurement eigenvector. The evolution of the weld position data from the weld pool images can be described through a state equation and a measurement equation of the image centroid. Based on a color noise model, the advantages of Kalman filtering over least squares approaches is taken to estimate the weld feature location on the image plane at the next sampling time and reduce the weld measurement error caused by the process and sensor noises. Computer simulations and actual welding experiments are demonstrated the effectiveness of the proposed algorithm in the presence of weld pool image noise and are tested the robustness of weld position detection.

Key words: Weld detection  Kalman filter  State estimation  Weld pool image

CLC No: TM206.3

国家自然科学基金(60375012)、广东省自然科学基金(020176)和韩国21世纪创新项目基金资助项目. Received 30411, received in revised form 20030909   

 

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