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  HomeContents of Chinese Journal of Mechanical Engineering 2005 No.1NUMERICAL SIMULATION ON MICROSTRUCTURE OF DC FLASH BUTT WELDING FOR AN 400 MPa ULTRA-FINE GRAIN STEEL
NUMERICAL SIMULATION ON MICROSTRUCTURE OF DC FLASH BUTT WELDING FOR AN 400 MPa

ULTRA-FINE GRAIN STEEL

 

Wang Weibin  Shi Yaowu  Lei Yongping

(School of Materials Science and Engineering, Beijing University of Technology, Beijing 100022)

Tian Zhiling

(Devision of Structural Materials, Center Iron and Steel Research Institute, Beijing 100081)

 

Abstract: A direct current flash butt welding (DC FBW) process is analyzed for an ultra fine grain steel using finite element method. According to the computed temperature field and the relation between real welding time and Monte Carlo (MC) simulation time established from the experimental data based (EBD) model, microstructure evolution model is built up for the DC FBW. Then, the Austenite grain growth of the welded joints for the ultra fine grain reinforcement steel bar is simulated. At the same time the heat pinning effect of temperature gradient on the grain growth in the heat affected zone is considered. The results indicate that the grain size and distribution can be predicted using the Monte Carlo simulation technology for the DC FBW process. Also, the technology is a powerful tool for determining welding parameters and improving welds quality.

Key words: Ultra-fine grain steel  DC flash butt welding  Monte Carlo simulation  Microstructure 

CLC No: TG457

国家973资助项目(G1998061500). Received 20040222, received in revised form 20040809 

 

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