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  HomeContents of Chinese Journal of Mechanical Engineering 2005 No.2STUDY ON MACHINING DISTORTION OF UNITIZATION AIRFRAME DUE TO RESIDUAL STRESS

STUDY ON MACHINING DISTORTION OF UNITIZATION AIRFRAME DUE TO RESIDUAL STRESS

 

Sun Jie   Ke Yinglin

(College of Mechanical and Energy Engineering, Zhejiang University, Hangzhou 310027)

 

Abstract: Based on theoretical calculation and finite element simulation, the influence of original residual stress on the machining distortion of large unitization airframe is studied. The deformation deflection of the rectangular section beam, which is acted by one direction residual stress, is calculated while the material is removed. The theoretical solution agreed well with the finite element result. Cater to the engineering application, the effect of residual stress on machining distortion of frame unitization part is simulated by employing ABAQUS software. An experiment is conducted to validate the FEM result. Good agreement is found between the finite element result and the experiment values. Finally, upon the simulation result of the machining distortion, manufacturing process is put forward to improve machining precision of unitization airframe.

Key words: Machining distortion  Residual stress  Finite element  Simulation

CLC No: TG54 TG659

国家自然科学基金(50175102)和国防型号工程(00-1810-0785)资助项目. Received 20030409, received in revised form 20020030715

  

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