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  HomeContents of Chinese Journal of Mechanical Engineering 2005 No.2RESEARCH AND DEVELOPMENT OF HIGH-RESOLUTION STEREOLITHOGRAPHY SYSTEM FOR SMALL OBJECTS
RESEARCH AND DEVELOPMENT OF HIGH-RESOLUTION STEREOLITHOGRAPHY SYSTEM FOR SMALL OBJECTS

 

Xu Guangshen  Deng Pan  Zhao Wanhua  Lu Bingheng

(Institute of Advanced Manufacturing Technology, Xi’an Jiaotong University, Xi’an 710049)

 

Abstract: A high-resolution stereolithography system to build small objects with intricate structure is developed. With this system, it is possible to build component with the dimensions of  65 mm×65 mm×150 mm in resolution of 0.02 mm. This newly developed apparatus consists of a He-Cd laser with TEM00 beam quality, an improved optical scanning system,a novel recoating system and a comprehensive control system. The improved optical scanning system consisting of a beam expander, a galvanometric scanner with automatic self-calibration and an f-theta lens can get a laser light spot with the diameter of 0.012 mm on the focal plane. The novel recoating system consisting a roller pump for accurately supplying resin, a resin vat with an integrated high-resolution translation stage and component building platform, and a scraper can obtain resin layers with the thickness of 0.02 mm. The high-resolution SL system set-up is described in detail. Examples of drip irritation emitters and other small size parts fabricated by the system are shown.

Key words:Rapid prototyping  Stereolithography  Recoating  High-resolution

CLC No: TG665

国家863高科技基金(2002AA2Z4081、2001AA242101)及全国优秀博士学位论文基金(200026)资助项目. Received 20040118, received in revised form 20020040420

 
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