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  HomeContents of Chinese Journal of Mechanical Engineering 2006 No.7TRACKLESS CRAWL TYPE ALL-POSITION ARC WELDING
ROBOT SYSTEM

TRACKLESS CRAWL TYPE ALL-POSITION ARC

 WELDING ROBOT SYSTEM

 

ZHANG Hua1  PAN Jiluan1, 2  XU Jianning1  LIU Guoping1  LIU Weili1 

 LIU Zhengwen1 YAN Bingyi2  GAO Lisheng2

(1. Mectronitcs School, Nanchang University, Nanchang 330029;

2. School of Mechanical Engineering, Tsinghua University, Beijing 100084)

 

Abstract: One new kind of robot system which adopts a new wheeled-pedrailed mobile machine is introduced and the constitution of the system and operating principle are developed thoroughly. The robot system is composed of mobile machine, welding system, visual sensor system and control system, which is a kind of automatic welding system neither use track nor navigation. The mobile machine has strongly load

capacity and move agility, which is satisfactory to the request of the all position on the large workpiece. Through abundance experimentation, the moving ability of mobile machine is analysis and it’s kinematics model is built up. A kind of switch controller is designed aim at the complexity of the robot system. Then the cooperative control between mobile machine and crosshead is obtained to achieve seam tracking accurately. The trackability experiment and the all position multilayer and mul-tipass welding experiment are proceeded, the satisfactory result is obtained. The automation welding process of the large workpiece is realized.

Key words:Crawling robot  Seam tracking technique  Welding on large workpiece

CLC No: TP2

国家自然科学基金(50075037)和国家863计划(2001AA422220)资助项目. Received 20050710, received in revised form 20060303

 
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