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  HomeContents of Chinese Journal of Mechanical Engineering 2008 No.1Finite Element Simulation of Sheet Metal Stamping with Polycrystalline Plasticity

Finite Element Simulation of Sheet Metal Stamping with
Polycrystalline Plasticity

 

LI Dayong1  ZHANG Shaorui1  PENG Yinghong1  LIU Shourong2  QIU Suping1

(1. School of Mechanical Engineering, Shanghai Jiaotong University, Shanghai 200030;
2. School of Mechanical Engineering, China Agricultural University, Beijing 100083)

 

Abstract: The rate-dependent crystalline plasticity constitutive model is introduced into Mindlin shell element and dynamic explicit finite element method. A tangent modulus method is employed to calculate plastic strain increment. The crystal orientations are assigned to finite element integration points and the stress of polycrystalline is calculated according to the normal distribution characteristic of orientation distribution function (ODF) in orientation space. A program is developed based on the proposed crystalline plasticity dynamic explicit finite element model to simulate sheet metal stamping as well as predict texture evolution. The stamping process of a rolled aluminum sheet, whose initial main textures are Cu and S texture for a square punch is numerically studied. The validity of proposed model is proved through the comparison between numerical results and experimental ones. By the crystalline plasticity finite element method, not only the sheet metal deformation process during stamping can be simulated, but also the evolution of sheet metal texture can be predicted. During the box stamping process, Cu and S textures are not stable and transform to other orientations gradually.

Key words: Crystalline plasticity model  Texture  Mindlin shell element  Dynamic explicit finite element method  Orientation distribution function(ODF)

CLC No: TG302

国家教育部博士点基金(20030248029)、国家自然科学基金(50405014)和上海交通大学青年教师校内科研启动基金(2003)资助项目. Received 20070222, received in revised form 20070819

 
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