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  HomeContents of Chinese Journal of Mechanical Engineering (English Edition),2002 No.2FLEXIBLE MAGNETIC WHEEL TYPE INTELLIGENT WELDING ROBOT FOR SPHERICAL TANK
FLEXIBLE MAGNETIC WHEEL TYPE INTELLIGENT

WELDING ROBOT FOR SPHERICAL TANK*

 

Jiang Lipei  Jiao Xiangdong  Xue Long  Ma Hongze  Li Mingli  Yang Zhaochun
Department of Mechanical Engineering, Institute of Petro-chemical Technology

 

Abstract: An intelligent welding robot for spherical tank's all-position multi-layer welds is developed. Based on the dynamics analyzing and simulation testing, a flexible magnetic wheel mechanism is created as the robot's walking carriage. It makes the robot directly attracted to the surface of the spherical tank so as to realize the all-position walking and welding without rail. At the same time, a CCD real-time tracing system is developed for the robot to repeatedly trace the all-position and multi-layer seams. The welding tests show that the welding robot can make the all-position and multi-layer welds with high tracing accuracy, excellent quality and reliable behavior, and it can be applied for practical production.

Key words: Welding robot  All-position welding  Automatic welding  Spherical tank


* This project is supported by National 863 High Technology R&D Program (No.863-512-9913-02). Selected from Proceedings of 2000 the First International Conference on Mechanical Engineering; revised manuscript May 21, 2001

 

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