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  HomeContents of Chinese Journal of Mechanical Engineering (English Edition),2002 No.3THEORETICAL PREDICTION OF TOOL-CHIP CONTACT LENGTH IN ORTHOGONAL METAL MACHINING BY COMPUTER SIMULATION
THEORETICAL PREDICTION OF TOOL-CHIP CONTACT

LENGTH IN ORTHOGONAL METAL MACHINING

BY COMPUTER SIMULATION*

 

Gu Lizhi  Long Zeming  Cao Liwen

College of Mechanical Engineering, Jiamusi University, Jiamusi 154007, China

Yuan Zhejun

 Harbin Institute of Technology

 

Abstract:  A method for determination of tool-chip contact length is theoretically presented in orthogonal metal machining. By using computer simulation and based on the analyses of the elastro-plastic deformation with lagrangian finite element method in the deformation zone,the accumulated representative length of the low layer, the tool-chip contact length of the chip contacting the tool rake are calculated, experimental studies are also carried out with 0.2% carbon steel. It is shown that the tool-chip contact lengths obtained from computer simulation have a good agreement with those of measured values.

Key words: Tool-chip contact length  Computer simulation  Finite element method  Elastro-plastic deformation        

                Representative length of an element


* This project is supported by Provincial Natural Science Foundation of Heilongjiang (No.A9809). Received May 25, 2001; received in revised form September 3, 2001; accepted January 12, 2002

 

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