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  HomeContents of Chinese Journal of Mechanical Engineering (English Edition),2005 No.2RELIABILITY-BASED DESIGN AND ANALYSIS ON HYDRAULIC SYSTEM FOR SYNTHETIC RUBBER PRESS

Yao Chengyu

College of Electrical Engineering,

Yanshan University,

Qinhuangdao 066004, China

 

Zhao Jingyi

College of Mechanical Engineering,

Yanshan University,

Qinhuangdao 066004, China

 

 

RELIABILITY-BASED DESIGN AND ANALYSIS ON HYDRAULIC SYSTEM FOR SYNTHETIC RUBBER PRESS*


Abstract: To overcome the design limitations of traditional hydraulic control system for synthetic rubber press and such faults as high fault rate, low reliability, high energy-consuming and which always led to shutting down of post-treatment product line for synthetic rubber, brand-new hydraulic system combining with PC control and two-way cartridge valves for the press is developed, whose reliability is analyzed, reliability model of the hydraulic system for the press is established by analyzing processing steps, and reliability simulation of each step and the whole system is carried out by software MATLAB, which is verified through reliability test. The fixed time test has proved not that theory analysis is sound, but the system has characteristics of reasonable design and high reliability, and can lower the required power supply and operational energy cost.

Key words: Synthetic rubber  Press  Hydraulic system  Reliability  Simulation  Fixed time test

 


* This project is supported by Provincial Doctoral Foundation of Hebei, China (No.02547020D) and Science and Technology Development Foundation of Yanshan University, China (No.YDJJ2004002). Received October 14, 2004; received in revised form December 22, 2004; accepted December 28, 2004

 

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