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  HomeContents of Chinese Journal of Mechanical Engineering (English Edition),2005 No.4CAD-DIRECTED INSPECTION PLANNING FOR FREEFORM SURFACE USING CONTACT PROBES

Chen Manyi

 

Li Bin

 

Duan Zhengcheng

National Numerical Control Engineering Research Center, Huazhong University of Science and Technology,

Wuhan 430074, China

 

 

CAD-DIRECTED INSPECTION PLANNING FOR FREEFORM SURFACE USING CONTACT PROBES*

 

Abstract: A methodology for CAD-directed measurement of freeform surface using a coordinate measuring machine equipped with a touch-trigger probe is presented, mainly including adaptive sampling of measurement points and registration of freeform surface. The proposed sampling method follows four steps: Freeform surface is fitted by bi-cubic B-spline; Curvedness measure of the surface is computed; Given a number of sampling points, an iterative algorithm is constructed for selecting a set of measurement points by employing the curvedness information; The measurement points is regularized for tradeoff between maximizing the measurement accuracy and minimizing the sampling time and cost. The aforesaid algorithm is demonstrated in term of a marine propeller blade. An offset surface registration method is presented to improve alignment accuracy of freeform objects, and Monte Carlo simulation is conducted to verify the effectiveness of the method.

Key words: Freeform surface  Inspection  Coordinate measurement  Contact probe

 


* This project is supported by National Hi-tech Research and Development Program of China (863 Program, No.2002AA424012). Received December 7,2004; received in revised form July 25, 2005; accepted August 8, 2005

 

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