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  HomeContents of Chinese Journal of Mechanical Engineering (English Edition),2006 No.1IMPROVE THE KINETIC PERFORMANCE OF THE PUMP CONTROLLED CLAMPING UNIT IN PLASTIC INJECTION MOLDING MACHINE WITH ADAPTIVE CONTROL STRATEGY

QUAN Long

Institute of Mechatronics Engineering,

Taiyuan University of Technology,

Taiyuan 030024, China

 

LIU Shiping

Department of Mechanical Engineering,

North China Institute of Water Conservation

and Hydroelectric Power,

Zhengzhou 450008, China

 

 

IMPROVE THE KINETIC PERFOR-

MANCE OF THE PUMP CONTROLLED

CLAMPING UNIT IN PLASTIC INJEC-

TION MOLDING MACHINE WITH

ADAPTIVE CONTROL STRATEGY*

 

Abstract: The kinetic characteristics of the clamping unit of plastic injection molding machine that is controlled by close loop with newly developed double speed variable pump unit are investigated. Considering the wide variation of the cylinder equivalent mass caused by the transmission ratio of clamping unit and the severe instantaneous impact force acted on the cylinder during the mold closing and opening process, an adaptive control principle of parameter and structure is proposed to improve its kinetic performance. The adaptive correlation between the acceleration feedback gain and the variable mass is derived. The pressure differential feedback is introduced to improve the dynamic performance in the case of small inertia and heavy impact load. The adaptation of sum pressure to load is used to reduce the energy loss of the system. The research results are verified by the simulation and experiment. The investigation method and the conclusions are also suitable for the differential cylinder system controlled by the traditional servo pump unit.

Key words: Adaptive control   Pump controlled system  Clamping unit  Plastic injection molding machine

 


* This project is supported by National Natural Science Foundation of China (No.50275102) and Opening Foundation of State Key Lab of Fluid Power Transmission and Control of Zhejiang University, China (No.GZKF- 2002004). Received January 18, 2005; received in revised form September 15, 2005; accepted September 19, 2005

 

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