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  HomeContents of Chinese Journal of Mechanical Engineering (English Edition),2006 No.2CHARACTERISTICS OF DROPLET TRANSFER IN CO2 LASER-MIG HYBRID WELDING WITH SHORT-CIRCUITING MODE

LEI Zhenglong

 

CHEN Yanbin

 

LI Liqun

 

WU Lin

State Key Laboratory of Advanced

Welding Production Technology,

Harbin Institute of Technology,

Harbin 150001, China

 

 

CHARACTERISTICS OF DROPLET

TRANSFER IN CO2 LASER-MIG

HYBRID WELDING WITH SHORT-

CIRCUITING MODE

 

Abstract: LF6 aluminum alloy plates with 4.5 mm thickness are welded in this experiment. Welding is carried out by using the CO2 laser-MIG paraxial hybrid welding in flat position. The experimental results indicate that the inherent droplet transfer cycle time of conventional MIG arc is changed due to the interaction between CO2 laser beam and MIG arc in the short-circuiting mode of laser-MIG hybrid welding. Because of the preheating action of CO2 laser to electrode and base material, the droplet transfer frequency of MIG arc is increased in the hybrid welding process. When laser power is increased to a certain degree, the droplet transfer frequency is decreased due to the effect of la-ser-induced keyhole. Furthermore, through analyzing the MIG welding current and arc voltage wave-forms and the characteristics of droplet transfer in the hybrid welding process, the effect of laser energy and the action point between laser beam and arc on the frequency of droplet transfer and weld appearance is investigated in details.

Key words: Laser-MIG hybrid welding  Aluminum alloy  Droplet transfer  Weld appearance Welding current and voltage

 


Received August 3, 2005; received in revised form December 5, 2005; accepted February 9, 2006

 

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