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  HomeContents of Chinese Journal of Mechanical Engineering (English Edition),2006 No.2MULTIPOINT BLANK HOLDER FORCE CONTROL IN HYDROFORMING OF FUEL TANK

WU Yousheng

 

WANG Xinyun

 

XIA Juchen

 

HU Guoan

State Key Lab of Plastic Forming Simulation and Die & Mold Technology,

Huazhong University of Science

and Technology,

Wuhan 430074, China

 

SUN Yousong

 

YANG Lin

College of Material and Energy,

Guangdong University of Technology,

Guangzhou 510643, China

 

 

MULTIPOINT BLANK HOLDER FORCE CONTROL IN HYDROFORMING OF FUEL TANK*

 

Abstract: The study of multipoint blank holder force (BHF) control is carried out for hydroforming a complicated shape motorcycle fuel tank. By finite element method (FEM) simulation, the configura-tion of multipoint blank holder cylinders and the setting of local BHF are optimized, and the influ-ences of the multipoint BHF on the hydromechanical deep drawing and conventional hydroforming processes are studied. The desired fluid pressure and whole BHF are predicted for hydromechanical deep drawing process. Finally, simulation results are testified by forming experiment, and they are in agreement very well.

Key words: Hydroforming  Multipoint blank holder force (BHF)  Fuel tank  Finite element method (FEM)

 


* This project is supported by Doctoral Foundation of China (No.20010487002) and Municipal Key Technology R&D Program of Guangzhou, China (No. 2002Z3-0211). Received March 4, 2005; received in revised form September 10, 2005; accepted December 26, 2005

 

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