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  HomeContents of Chinese Journal of Mechanical Engineering (English Edition),2006 No.4MODELING OF LASER MACHINING ON POLYMETHYL METHACRYLATE TO FABRICATE MICROFLUIDIC CHIP

FU Jianzhong

XIANG Hengfu

CHEN Zichen
School of Mechanical Engineering,
Zhejiang University,
Hangzhou 310027, China

 

 

MODELING OF LASER MACHINING
ON POLYMETHYL METHACRYLATE
TO FABRICATE MICROFLUIDIC CHIP*

 

Abstract: The use of a CO2 laser system for fabrication of microfluidic chip on polymethyl methacrylate (PMMA) is presented to reduce fabrication cost and time of chip. The grooving process of the laser system and a model for the depth of microchannels are investigated. The relations between the depth of laser-cut channels and the laser beam power, velocity or the number of passes of the beam along the same channel are evaluated. In the experiments, the laser beam power varies from 0 to 50 W, the laser beam scanning velocity varies from 0 to 1 000 mm/s and the passes vary in the range of 1 to 10 times. Based on the principle of conservation of energy, the influence of the laser beam velocity, the laser power and the number of groove passes are examined. Considering the grooving interval energy loss, a modified mathematical model has been obtained and experimental data show good agreement with the theoretical model. This approach provides a simple way of predicting groove depths. The system provides a cost alternative of the other methods and it is especially useful on research work of microfluidic prototyping due to the short cycle time of production.

Key words: Microfluidic chip Laser machining Polymer material Modeling

 


*This project is supported by National Hi-tech Research and Development Program of China (863 Program, No.2002AA421150) and Specialized Re-search Fund for the Doctoral Program of Higher Education of China (No.20030335091). Received November 11, 2005; received in revised form August 25, 2006; accepted August 30, 2006

 

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