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  HomeContents of Chinese Journal of Mechanical Engineering (English Edition),2007 No.2NUMERICAL MODELING OF MULTI-CYLINDER ELECTRO-HYDRAULIC SYSTEM AND CONTROLLER DESIGN FOR SHOCK TEST MACHINE




CHU Deying

ZHANG Zhiyi

WANG Gongxian

HUA Hongxing

State Key Laboratory of Vibration,
Shock and Noise,
Shanghai Jiaotong University,
Shanghai 200240, China

 

 

NUMERICAL MODELING OF MULTI-
CYLINDER ELECTRO-HYDRAULIC SYSTEM AND CONTROLLER DESIGN FOR SHOCK TEST MACHINE 

 

Abstract: A high fidelity dynamic model of a high-energy hydraulically-actuated shock test machine for heavy weight devices is presented to satisfy the newly-built shock resistance standard and simulate the actual underwater explosion environments in laboratory as well as increase the testing capability of shock test machine. In order to produce the required negative shock pulse in the given time duration, four hydraulic actuators are utilized. The model is then used to formulate an advanced feedforward controller for the system to produce the required negative waveform and to address the motion synchronization of the four cylinders. The model provides a safe and easily controllable way to per-form a “virtual testing” before starting potentially destructive tests on specimen and to predict performance of the system. Simulation results have demonstrated the effectiveness of the controller.

Key words: Shock test machine Negative shock pulse Actuator redundancy Feedforward controller Virtual testing

 


Received July 4, 2006; received in revised form December 25, 2006; accepted January 5, 2007

 

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